PLM for workwear and protective clothing · Workwear & PPE

Your products belong in ONE system

JUMPSTART PLM brings styles, materials, bill of materials, size charts, sampling, tests and suppliers together on one central platform. Modular and affordable, built for manufacturers of workwear, protective clothing and personal protective equipment.

Product development for workwear and protective clothing: inspecting a high-visibility jacket at the workbench, with material samples and the PLM system on screen AI-generated
1,200+ customers worldwide using Koppermann solutions
35 years of industry DNA
<40k EUR entry price
from 50 days to go-live
Material testing in the lab: water resistance test of a fabric with reflective tape under spray nozzles AI-generated
20 %
less time spent in product development, because searching, chasing and duplicate data entry disappear. * Based on experience from customer projects

00 / REALITY CHECK

Every approval has to be on record. Even ten years later

In workwear and protective clothing, standards and requirements set the pace. Every requirement comes with tests, trials, certifications and documentation. And because a style can stay in the range for ten or fifteen years, it must still be traceable years later what was tested and approved, when, and by whom.

This is exactly what a PLM system is for: capturing every parameter of product development, documenting it and keeping it traceable for the long term. Today, this information is often spread across folders, inboxes and Excel sheets.

Every new standard adds to the documentation workload. In Excel, that quickly gets out of hand.

Many manufacturers have done well with Excel for years. But the market for workwear, protective and safety clothing has become a growing field that is attracting new players. At the same time, documentation duties are increasing for everyone who wants to succeed in it.

01 / PERSPECTIVES

What management, IT and product development gain

All three deal with the same problem, but each asks different questions of a PLM system. The key answers at a glance.

Professionals from emergency medical services, first responders, product development, police and industry discussing a product together on a tablet AI-generated
For management

Transparency across all styles and projects. A predictable investment, a calculable implementation effort, lower costs of errors.

  • A proven industry configuration as your starting point: we know the specific requirements of workwear and PPE
  • Entry from under EUR 40,000, with the budget fixed before the project starts
  • Go-live from 50 days
  • Start small and add modules later without re-implementing the system
  • Model and compare different sourcing routes: internal costing makes the cost impact of each option transparent
For product development

No more Excel chaos. Central tech packs, material management and collaboration with all partners involved, all in one system.

  • One central style master for design, materials, bill of materials, size chart, care, detail sketches, construction details, operations plan and much more
  • Sample commenting with image annotation, structured and frozen for every sample stage so it stays traceable
  • Requirements, tests and certificates documented on the style and still easy to find years later
  • Multilingual, AI-supported system: your partners abroad work in their own language
  • Tech pack at the push of a button, generated from your templates and frozen for every sample stage

02 / A SCENARIO

Sound familiar?

Thursday, 09:42. The sample review meeting starts at 10:00. The same morning, lived twice: on the left without JUMPSTART PLM, with inbox, Excel, photos and Word. On the right with JUMPSTART PLM.

Before · without JUMPSTART PLM

“Where was the latest version again…?”

  • Inbox
  • Excel
  • Photos
  • Word
After · with JUMPSTART PLM

“Open the cockpit. Everyone sees the same thing.”

  • One cockpit
  • One version
  • Everyone involved
Without JUMPSTART PLM
Searching the inbox for the tech pack.Version 3? Version 4? Status as of 22 Oct? The wrong supplier in copy.
With JUMPSTART PLM
Cockpit opens on style #4421.One version, always up to date.
Without JUMPSTART PLM
Opening the bill of materials in Excel.A colleague edited it at the same time. Now there is a conflict file “Copy (2)”.
With JUMPSTART PLM
Bill of materials, up to date.Changes are versioned. Everyone works on the same version.
Without JUMPSTART PLM
A photo from the production site.Handwritten comment, barely legible. Meaning: unclear.
With JUMPSTART PLM
The partner's photo, attached directly to the sample.AI helps read and translate the comment.
Without JUMPSTART PLM
Piecing the care label together by hand.Care symbols copied into Word. One language version is missing.
With JUMPSTART PLM
Care label: one click.More than 10 languages with care symbols and country of origin, straight from the bill of materials.
Without JUMPSTART PLM
Meeting postponed.Three people waiting. Nobody knows the current status.
With JUMPSTART PLM
The meeting starts on time.Everyone is in sync. Decisions are recorded on the spot.

03 / IMPLEMENTATION

From kick-off to go-live

No project that drags on for years, no army of external consultants: with a small selection of modules, you are up and running within a few weeks.

Material samples and a technical drawing of a protective jacket on the work table AI-generated
// Step 01

Choose your module mix

The starter package as the basis, add-ons and integrations as needed. Only what you really need.

// Step 02

Set-up in days

You start with a proven industry configuration and adapt it.

// Step 03

Go-live & training

Onboarding for your team. A clear, intuitive interface and a short learning curve.

// Step 04

Grow with the system

JUMPSTART PLM grows with your company and your success.

04 / MODULAR ARCHITECTURE

Modular by design

A starter package as the fixed foundation, with the cockpit as the central level for analysis and control. Around it, a modular add-on system: you activate only the modules you actually need.

Starter package

Cockpit: analysis & reporting

Central analysis across all data in the system: search, filter, group, evaluate and export to Excel. You see the current status there, without searching the network drive.

Starter package

Style master

One central cover sheet per style: design, master data, variants, colours, detail sketches, construction details, operations plan and status at a glance.

Starter package

Material master

Fabric cards, trim cards and packaging categories with technical values, supplier references and where-used tracking across all styles. Packaging is managed as a material, too.

Starter package

Bill of materials & size chart

Base bill of materials and size chart for every style, versioned and serving as the basis for costing, ordering and the tech pack.

Starter package

Project & supplier master

Central master data for projects and suppliers in one place.

Add-on

Project planning

Planning by project: quantity structures and planning figures via a placeholder system. Project progress is visible at all times.

Add-on

Sample commenting

Structured evaluation by workmanship, material, appearance and specification. With image annotation, frozen for every sample stage and permanently traceable.

Add-on

Tests & certificates

Requirements, test catalogues and certificates on the style. Validity tracking, renewal workflow and supplier monitoring.

Add-on

Data management for the Digital Product Passport

Collects all data relevant to the Digital Product Passport in one place: style data with sizes and colours, materials used, certifications, care instructions and information on durability, repairability and disposal.

Add-on

Care label generator

Care labels generated automatically from the bill of materials. More than 10 languages, care symbols, country of origin.

Add-on

Supplier portal

Suppliers see only defined data and edit only what has been released to them. This is controlled by the role concept.

Add-on

Workflow & approvals

Multi-stage approval processes from design to production. To-do lists, deadlines, escalation.

Add-on

Costing

Multiple sourcing types, supplier comparison, country price lists and reverse costing.

Add-on

Multilingual collaboration

The system is multilingual, so your production partner abroad works in their own language, too. AI-supported translation helps along the way.

AI add-on

AI modules for everyday work

Automating recurring manual tasks in product development. Leading AI providers can be connected, and you choose the model.

Integration

Standard integrations

With common ERP systems as well as graphics, CAD and 3D applications.

// Special licence · Administrator licence

Have it done, get support or do it yourself

How much you handle yourself is up to you: we implement for you, we support you along the way, or you work on the system yourself. With the administrator licence you can make changes to the database and build input screens, logic and interfaces yourself using a toolkit. Programming skills help, but are not required. You can adapt the system without waiting for us on every change, and you lower your costs if you have an experienced administrator in-house. Not every system offers a licence like this. We offer it because we deliberately keep our solution open.

Style list in JUMPSTART PLM on a tablet, next to high-visibility clothing and material samples AI-generated

05 / AI INTEGRATION

AI where it takes work off your plate

The AI functions are built directly into the modules. They take over repetitive manual work, for example reading and translating sample comments.

// Open to leading providers

Free choice of AI model

Leading AI providers are already being integrated today. Because requirements and security policies differ from company to company, we do not tie you to one model. We connect whatever fits your requirements.

// 01

Less manual effort

Recurring steps in product development go faster with AI support.

// 02

Work in many languages

Comments, specifications and documents reach your partners in the language they work in.

// 03

Security policies respected

You define which data an AI model may access.

06 / DEPLOYMENT MODELS

Three deployment models to choose from

JUMPSTART PLM runs in the cloud, on the web or on-premises, with the same functions in each. You can switch later, too.

// 01

Cloud

Hosted in the EU. Technical maintenance by Koppermann.

// 02

Web

Hosted by you or by Koppermann. Access in the browser, on mobile devices too.

// 03

On-premises

Classic server installation in your own data centre. Full control over the technical infrastructure.

07 / INVESTMENT

Begin with the starter package, add modules later

You don't have to decide on day one which function you will need in five years. You add further modules as soon as you need them.

// Step 01
Start
The starter package as the foundation. Affordable entry, manageable implementation, high acceptance within the team.
from 40k EUR
// Project budget incl. set-up & training
  • Starter package incl. cockpit, analysis & reporting
  • Style, material and supplier master
  • Bill of materials and size chart
  • Cloud, web or on-premises
  • Go-live from 50 days
// Step 03
Protect your investment
Your solution will not be discontinued and does not have to be bought again every few years.
20+ years
// Installations still running on the latest release today
  • Fully upgradeable to every release
  • New features for older installations, too
  • Platform change possible
  • Your own customisations stay upgradeable
  • Long-term support beyond the project

// Price transparency

A price
we state up front

Entry price

from40k €

Including core modules, implementation and onboarding for your team.

Request a demo Book an appointment
// Yes, we put our prices right on the website

08 / TESTIMONIALS

What our customers say

What customers from textile product development say about working with Koppermann.

Product development and first responders aligning on equipment requirements together AI-generated

“With Koppermann JUMPSTART PLM we have found a system that fits our dynamics perfectly. Intuitive, visually strong and flexible. Exactly what we need.”

Conny Czernuska-Salomon Head of Product Development · E.M.P

“Our collaboration with Koppermann is an important pillar of our company's development. Its flexibility allows our solution to grow with us.”

Jörg Weber Managing Director · Rabe Moden GmbH

“Koppermann did not just understand our individual processes, they implemented them perfectly. Trust, clarity and genuine partnership.”

Elisabeth Heuberger PLM Project Lead · Löffler GmbH

09 / QUESTIONS & ANSWERS

What we hear most often
in first conversations

We are not a company with 1,000 employees. Isn't JUMPSTART PLM too big for us?

No, quite the opposite. JUMPSTART PLM is explicitly designed to start small: the starter package plus the add-ons you really need. You don't have to think through every function at the outset. You add more modules later, when a topic actually comes up. That keeps the implementation manageable, the costs low and acceptance among your users high.

We have just introduced SAP. Do we have to touch it again now?

No. JUMPSTART PLM has standard interfaces to common ERP systems such as SAP, as well as to Microsoft 365 and others; in CAD and 3D, there are partnerships with Assyst CAD and Style3D, among others. PLM and ERP have different jobs: JUMPSTART PLM handles product creation, materials, testing, sampling and collaboration with partners, while your ERP remains your ERP. The data flows automatically.

How long does an implementation really take?

With a small selection of modules, typically a few weeks until productive use. We deliver a best-practice configuration for workwear, protective clothing and personal protective equipment, so you do not have to define every field from scratch. With a comprehensive selection of modules, it takes correspondingly longer. You add further modules step by step, as soon as you need them. Either way, we are talking about months, not years.

Do we have to expect the system to be discontinued in a few years?

With us, you don't take that risk. Our software is fully upgradeable: new features can also be applied to installations that were set up many years ago. PLM solutions implemented more than 20 years ago are running on the latest release today. Your investment is protected for the long term: you benefit from ongoing development and do not have to buy again in a few years.

Can we develop the system further ourselves?

Yes. We offer a dedicated administrator licence that lets you make changes to the database and build input screens, logic and interfaces yourself. This works with a toolkit. Programming skills are an advantage, but not a requirement. You can adapt the system to your processes without relying on us for every change. And if you have an experienced administrator in-house, it also lowers your costs.

In other projects we have experienced changing project teams. How is that with you?

With us, you get personal contacts who usually work with you for the long term, know your company and your processes and can suggest the right solutions. No chatbots, no anonymous ticket numbers: you talk to people who know your project.

What sets you apart from the large international PLM vendors?

For 35 years, we have focused exclusively on textile product development. We have a transparent cost structure, which is why we are not afraid to publish our prices. We are a classic German mid-sized company, not part of a corporate group and not controlled by investors. Our advantage is our development base in Germany with our own development team. Our headquarters are in Straßlach, just south of Munich. If you would like to visit us, we look forward to welcoming you.

We have sensitive supplier and test data. Where is the data stored?

You can choose between cloud hosted in the EU, web hosting on your side or at Koppermann, or classic on-premises in your own data centre. In every option, defined, structured access rights control who may see and edit which data. This also applies to external partners such as test institutes or production sites.

Does Koppermann offer other solutions beyond PLM?

Yes. Alongside JUMPSTART PLM, we develop a highly specialised design application for digital textile product development, as well as a solution for visualising products on the sales floor and on display fixtures, for example to support the planning of showrooms and retail spaces. Get in touch if any of these topics interests you.

Employees in workwear and protective clothing walking through the production hall AI-generated

10 / NEXT STEPS

Let's talk about
your requirements

No sales pressure, no standard pitch. We look at your situation and tell you honestly whether and how JUMPSTART PLM fits.

  • Live demo with examples from workwear and protective clothing, tailored to your requirements
  • Module recommendation based on your actual processes
  • A concrete budget proposal with no surprises
  • Personal contacts from the very first conversation

// Call us directly

+49 8178 97 0

Koppermann Computersysteme GmbH · Straßlach near Munich, Germany

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