PLM for workwear and protective clothing · Workwear & PPE
JUMPSTART PLM brings styles, materials, bill of materials, size charts, sampling, tests and suppliers together on one central platform. Modular and affordable, built for manufacturers of workwear, protective clothing and personal protective equipment.
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00 / REALITY CHECK
In workwear and protective clothing, standards and requirements set the pace. Every requirement comes with tests, trials, certifications and documentation. And because a style can stay in the range for ten or fifteen years, it must still be traceable years later what was tested and approved, when, and by whom.
This is exactly what a PLM system is for: capturing every parameter of product development, documenting it and keeping it traceable for the long term. Today, this information is often spread across folders, inboxes and Excel sheets.
Every new standard adds to the documentation workload. In Excel, that quickly gets out of hand.
Many manufacturers have done well with Excel for years. But the market for workwear, protective and safety clothing has become a growing field that is attracting new players. At the same time, documentation duties are increasing for everyone who wants to succeed in it.
01 / PERSPECTIVES
All three deal with the same problem, but each asks different questions of a PLM system. The key answers at a glance.
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Transparency across all styles and projects. A predictable investment, a calculable implementation effort, lower costs of errors.
You choose where the system runs, and you can switch platforms later without switching systems.
No more Excel chaos. Central tech packs, material management and collaboration with all partners involved, all in one system.
02 / A SCENARIO
Thursday, 09:42. The sample review meeting starts at 10:00. The same morning, lived twice: on the left without JUMPSTART PLM, with inbox, Excel, photos and Word. On the right with JUMPSTART PLM.
03 / IMPLEMENTATION
No project that drags on for years, no army of external consultants: with a small selection of modules, you are up and running within a few weeks.
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The starter package as the basis, add-ons and integrations as needed. Only what you really need.
You start with a proven industry configuration and adapt it.
Onboarding for your team. A clear, intuitive interface and a short learning curve.
JUMPSTART PLM grows with your company and your success.
04 / MODULAR ARCHITECTURE
A starter package as the fixed foundation, with the cockpit as the central level for analysis and control. Around it, a modular add-on system: you activate only the modules you actually need.
Central analysis across all data in the system: search, filter, group, evaluate and export to Excel. You see the current status there, without searching the network drive.
One central cover sheet per style: design, master data, variants, colours, detail sketches, construction details, operations plan and status at a glance.
Fabric cards, trim cards and packaging categories with technical values, supplier references and where-used tracking across all styles. Packaging is managed as a material, too.
Base bill of materials and size chart for every style, versioned and serving as the basis for costing, ordering and the tech pack.
Central master data for projects and suppliers in one place.
Planning by project: quantity structures and planning figures via a placeholder system. Project progress is visible at all times.
Structured evaluation by workmanship, material, appearance and specification. With image annotation, frozen for every sample stage and permanently traceable.
Requirements, test catalogues and certificates on the style. Validity tracking, renewal workflow and supplier monitoring.
Collects all data relevant to the Digital Product Passport in one place: style data with sizes and colours, materials used, certifications, care instructions and information on durability, repairability and disposal.
Care labels generated automatically from the bill of materials. More than 10 languages, care symbols, country of origin.
Suppliers see only defined data and edit only what has been released to them. This is controlled by the role concept.
Multi-stage approval processes from design to production. To-do lists, deadlines, escalation.
Multiple sourcing types, supplier comparison, country price lists and reverse costing.
The system is multilingual, so your production partner abroad works in their own language, too. AI-supported translation helps along the way.
Automating recurring manual tasks in product development. Leading AI providers can be connected, and you choose the model.
With common ERP systems as well as graphics, CAD and 3D applications.
05 / AI INTEGRATION
The AI functions are built directly into the modules. They take over repetitive manual work, for example reading and translating sample comments.
Recurring steps in product development go faster with AI support.
Comments, specifications and documents reach your partners in the language they work in.
You define which data an AI model may access.
06 / DEPLOYMENT MODELS
JUMPSTART PLM runs in the cloud, on the web or on-premises, with the same functions in each. You can switch later, too.
Hosted in the EU. Technical maintenance by Koppermann.
Hosted by you or by Koppermann. Access in the browser, on mobile devices too.
Classic server installation in your own data centre. Full control over the technical infrastructure.
07 / INVESTMENT
You don't have to decide on day one which function you will need in five years. You add further modules as soon as you need them.
// Price transparency
Entry price
Including core modules, implementation and onboarding for your team.
08 / TESTIMONIALS
What customers from textile product development say about working with Koppermann.
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“With Koppermann JUMPSTART PLM we have found a system that fits our dynamics perfectly. Intuitive, visually strong and flexible. Exactly what we need.”
“Our collaboration with Koppermann is an important pillar of our company's development. Its flexibility allows our solution to grow with us.”
“Koppermann did not just understand our individual processes, they implemented them perfectly. Trust, clarity and genuine partnership.”
09 / QUESTIONS & ANSWERS
No, quite the opposite. JUMPSTART PLM is explicitly designed to start small: the starter package plus the add-ons you really need. You don't have to think through every function at the outset. You add more modules later, when a topic actually comes up. That keeps the implementation manageable, the costs low and acceptance among your users high.
No. JUMPSTART PLM has standard interfaces to common ERP systems such as SAP, as well as to Microsoft 365 and others; in CAD and 3D, there are partnerships with Assyst CAD and Style3D, among others. PLM and ERP have different jobs: JUMPSTART PLM handles product creation, materials, testing, sampling and collaboration with partners, while your ERP remains your ERP. The data flows automatically.
With a small selection of modules, typically a few weeks until productive use. We deliver a best-practice configuration for workwear, protective clothing and personal protective equipment, so you do not have to define every field from scratch. With a comprehensive selection of modules, it takes correspondingly longer. You add further modules step by step, as soon as you need them. Either way, we are talking about months, not years.
With us, you don't take that risk. Our software is fully upgradeable: new features can also be applied to installations that were set up many years ago. PLM solutions implemented more than 20 years ago are running on the latest release today. Your investment is protected for the long term: you benefit from ongoing development and do not have to buy again in a few years.
Yes. We offer a dedicated administrator licence that lets you make changes to the database and build input screens, logic and interfaces yourself. This works with a toolkit. Programming skills are an advantage, but not a requirement. You can adapt the system to your processes without relying on us for every change. And if you have an experienced administrator in-house, it also lowers your costs.
With us, you get personal contacts who usually work with you for the long term, know your company and your processes and can suggest the right solutions. No chatbots, no anonymous ticket numbers: you talk to people who know your project.
For 35 years, we have focused exclusively on textile product development. We have a transparent cost structure, which is why we are not afraid to publish our prices. We are a classic German mid-sized company, not part of a corporate group and not controlled by investors. Our advantage is our development base in Germany with our own development team. Our headquarters are in Straßlach, just south of Munich. If you would like to visit us, we look forward to welcoming you.
You can choose between cloud hosted in the EU, web hosting on your side or at Koppermann, or classic on-premises in your own data centre. In every option, defined, structured access rights control who may see and edit which data. This also applies to external partners such as test institutes or production sites.
Yes. Alongside JUMPSTART PLM, we develop a highly specialised design application for digital textile product development, as well as a solution for visualising products on the sales floor and on display fixtures, for example to support the planning of showrooms and retail spaces. Get in touch if any of these topics interests you.
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10 / NEXT STEPS
No sales pressure, no standard pitch. We look at your situation and tell you honestly whether and how JUMPSTART PLM fits.